It has not been babied at all and its always come back for more. Change or remove machine. Specifications. What is a Polaris XPEDITION? RM YouTube Channel. Enthusiasts sometimes overlook ATV transmission and differential maintenance. Discussion Starter • #1 • Jan 14, 2016. Rear Tire: 24x11.5x10. Registration is fast and you can even login with social network accounts to sync your profiles and content. Use our part lists, interactive diagrams, accessories and expert repair advice to make your repairs easy. Pasted as rich text. Front Wheel Offset: 4+3. To keep your machine running properly, you need to carry out periodic … $69.95 $ 69. If anyone has any XPedition parts or experience, please chime in here. If you want to know more or withdraw your consent to all or some of the cookies, please refer to the, Polaris Xpedition 425 Service Manual (666 pages), Machine Model Number and VIN Number Location, Vehicle Identification Number / Model Number Key, Polaris Premium Lubricant and Maintenance Product Part Numbers, Counter Balancer Lubrication (400Cc Engines), Transmission Gearshift Linkage Adjustment, Preliminary Inspection, Shift Linkage Adjustment -High/Low/Reverse Transmissions, Shift Linkage Adjustment (High/Reverse Transmissions), Pilot Screw (Idle Mixture) Adjustment Notes, Pilot Screw Adjustment - 335 4- -Stroke Models, Pilot Screw Adjustment - 425 / 500 4- -Stroke Models, Throttle Cable / Electronic Throttle Control (ETC Switch) Adjustment, Secondary Filter Removal and Installation, Valve Clearance - 335, 425, 500Cc Engines, Front Hub Fluid Level Inspection (AWD Models), Rear Drive Chain Tension Adjustment - Standard Swingarm, Rear Drive Chain Tension Inspection - Standard Swingarm, Adjustment Procedure - Concentric Swingarm Rear Axles (Tapered Roller Bearings), Drive Chain Adjustment, Concentric Swingarm, Center/Front Drive Chain Inspection/Adjustment, Center/Front Drive Chain Slack Adjustment, Piston Clearance Specifications (2 Stroke Engines), EH42PLE02 / EH50PLE04, 06, 08, 09 Engine Service Data, Measure Crankshaft Width - - Bearings Installed, Connecting Rod Small End Bearing Inspection, Cam Chain Tensioner/Rocker Arm/Camshaft Removal, To Position Crankshaft at Top Dead Center (TDC) On Compression Stroke, Automatic Compression Release Installation, Automatic Compression Release Removal/Inspection, ES33PF / EH50PL Engine Bottom End Disassembly, Counter Balancer Shaft Removal/Inspection, Pump Shaft Oil Seal/ Water Pump Mechanical Seal Removal (Engine Disassembled), Counter Balancer Shaft End Play Adjustment, Crankshaft, Counter Balancer, and Oil Pump Installation, Water Pump Mechanical Seal Installation (EH50PL), Water Pump Mechanical Seal Removal - Engine Installed (EH50PL), ES33PF / EH50PL Engine Assembly/Inspection, Stator, Flywheel and Starter Drive Installation, Rocker Shaft/Rocker Arm Assembly Installation, EH42PL/EH50PL Cooling System Troubleshooting, Air Screw (2 Cycle) / Pilot Screw (4 Cycle) Adjustment, Starter System - Closed Throttle (2 Cycle), Slide Cutaway (1/8-3/8 Throttle) (2 Cycle), Jet Needle/Needle Jet (3/8-3/4 Throttle) (2 Cycle), Main System (3/4 to Full Throttle) (2 Cycle), Component Effect Vs. Throttle Opening (2 Cycle), Mikuni VM30SS / VM34SS Carburetor Exploded View, Body Assembly Exploded View (Gen Ll - Typical), Body Assembly Exploded View (Gen Lll - Typical), Body Assembly Exploded View (Gen Lv - Typical), Headlight Pod Exploded View (Gen Lv - Typical), Typical Steering Assembly, Exploded View, ’99 Trail Boss 250, Steering Assembly, Exploded View, - 2X4 Models (Except ’99 Trail Boss 250), Steering Assembly, Exploded View All 4X4 and 6X6 Models, Standard Swing Arm and Rear Suspension Exploded View, Rear Suspension Assembly, - Shaft Drive Models, Strut Assembly Exploded View - 2X4 Models, Relationship of Drive Clutch Weights and Spring in Maintaining Operating RPM, Drive Clutch Moveable Sheave - Bushing Removal, Drive Clutch Moveable Sheave - Bushing Installation, Drive Clutch Cover - Bushing Installation, Driven Clutch Moveable Sheave - Bushing Installation, Driven Clutch Disassembly/Inspection - EBS, One-Way Clutch Preliminary Inspection (Driven), Ebs Clutch Bushing Removal and Installation, Ebs Drive Clutch Moveable Sheave - Bushing Removal, EBS Drive Moveable - Bushing Installation, EBS Driven - Backside (Outer) Bushing Installation, EBS Driven - Backside (Outer) Bushing Removal, AWD Hilliard Clutch Disassembly/Inspection, Front Drive Shaft CV Joint Boot Replacement, AWD Strut Casting Front Drive Axle Seal Replacement, Bearing Replacement Note for Front Drive Axle and Front Hub, Rear Drive Axle Service - Xpress / Xplorer 300, Concentric Swingarm Rear Axle Installation, Concentric Swingarm Rear Axle Assembly, Exploded View, Concentric Swingarm Rear Axle Disassembly, Concentric Swingarm Rear Housing Installation, Rear Drive Shaft Disassembly (U-Joint Style), Rear Drive Shaft Disassembly (Dual CV Joint Style), Independent Rear Suspension Exploded View, Tapered Bearing Center Eccentric Assembly Procedure, Front Eccentric Disassembly / Assembly Procedure, Front Eccentric Removal / Installation Procedure, Center / Front Chain Tightener Exploded View, Type III, EZ Shift Transmission Disassembly, Type III, EZ Shift Transmission Installation, Type III, Ez-Shift Transmission Installation (Typical), Type III, EZ Shift Transmission, Exploded View, Type IV, Shaft Drive Transmission Assembly, Type IV, Shaft Drive Transmission Disassembly, Type IV, Shaft Drive Transmission Installation, Type IV, Shaft Drive Transmission Removal, Bushing Installation, Transmission Center Shaft, Front Output Housing (Snorkel) Installation, Front Output Housing (Snorkel) Backlash Adjustment, Transmission Output Gear Backlash Inspection/Adjustment, Type V, Shaft/Chain Transmission Assembly, Type V, Shaft/Chain Transmission Disassembly, Type VI, Shaft Ride Transmission Assembly, Type VI, Shaft Ride Transmission Disassembly, Type VI, Shaft Ride Transmission Installation, Dual Hydraulic Brake Caliper (DH Caliper), Auxiliary Brake Master Cylinder Fluid Level, Dual Hydraulic Brake Caliper Removal/Inspection, DH (Trans. Clear editor. FREE Shipping. DC04C4C7-1DDB-48AD-B70A-A024643AF725.jpeg, 2017 Sportsman 570 EPS - Starts irratically, 2018 Polaris Sportsman 570SP Display Flashing on and off, 2000-2001 lta500 quadmaster - Idle jet adjustment, 94 Polaris Xpress 300 2x4 shuts off when put in reverse. 67 Posts . Displaying parts for your 2000 POLARIS XPEDITION 425. Display as a link instead, × Get the latest Specifications for Polaris Xpedition 425 2000 Motorcycle from mbike.com! $22.24 - $35.44. Shop for 2000 Polaris Xpedition 425 4x4 products at Dennis Kirk. Thats a 5 speed tranny. 425cc, Single. If you have an account, sign in now to post with your account. Add to Cart. Anybody know what the fix is on this issue? This website or its third-party tools use cookies, which are necessary to its functioning and required to achieve the purposes illustrated in the cookie policy. It also turns over slow even though the battery is charged. Front Wheel Bolt Pattern: 4/156. Anyhow it has had a little trouble with slipping since i put the new one on a few months ago. I did have the fix done to the tranny when the recall came out in '02. 877-346-4814. Today it did that again going down hill, i stopped, put it in neutral and when going back up the hill i had to turn it off, put it in neutral, let it roll back down the hill a little, then restart it, low range and it was slipping but thankfully i was able to make it up the hill. Only 1 left in stock - order soon. Specs/Edit. Shop our large selection of 2000 Polaris XPEDITION 425 (A00CK42AA) OEM Parts, original equipment manufacturer parts and more online or call at (231)737-4542 and more. Copyright © 2021 QUADCRAZY Items 1 – 52 of 92 View all Page 1 2| next. Paste as plain text instead, × It pretty much (from what I remember when he used to ride it) looks like: Well I got the 400 Xplorer (2001) Version, and it even almost looks the same. Your link has been automatically embedded. KIPA Air Filter For Polaris Trail Blazer 330 Boss 325 330 Xpedition 325 425 Scrambler Ranger Worker Xplorer APT 500 Diesel Magnum 325 500 XP Sportsman 335 400 450 500 550 570 600 800 850 OEM 7080595. Polaris Industries Inc. reserves the right to make changes in design and specifications and/or. Sometimes if I freshly charge the battery, it'll work fine, others times that won't matter. But I bet the motor is different. For offroad use. You can post now and register later. Polaris Xpedition 425 Pdf User Manuals. The Polaris Xpedition 425 was designed with the capability and strength for hard work and demanding trail riding. Indicators that tell you to check your toe-in. HIDE STOCK SIZES. 1. I told him I would play around with it if I can find some spare time. View and download your vehicles owner's manual by selecting the brand, model year and model of your vehicle. Shop online for OEM Decals parts that fit your 2000 Polaris XPEDITION 425 (A00CK42AA), search all our OEM Parts or call at 1-866-842-0086 My buddy is offering to give me his 2002 (I think, or maybe 2001) Polaris Xpedition 425 ATV. See stock sizes for this machine. 877-346-4814. 2000 Polaris 425 Xpedition 4x4 (A00CK42AA/AB) Parts - Best OEM and Aftermarket 2000 Polaris 425 Xpedition 4x4 (A00CK42AA/AB) Motorcycle Mod Upgrade Parts to Increase Performance. love ATVs! Turning the key to on it sounds like it's connecting as I go to the start position, slightly before the full turn, but it's not like there is just a sweet spot to find, it's totally erratic. ok help so according the service manual, Idle Air Mix Screw (aka Pilot screw) should be initially set to 2.5 turns out from fully seated. Hey there, i have recently put a new drive belt on my 11 Polaris Sportsman 500 H.O. PRODUCT: ATVs - Polaris Industries Inc., of Minneapolis, Minn., is recalling about 56,000 2000 and 2001 Polaris Xpedition 325, Trail Boss 325, and Magnum 325 all terrain vehicles ("ATVs"). Front Tire: 25x8x12; Rear Tire: 25x11x10; Spark Plug: BKR5E; Polaris UTV and ATV OEM Parts Finder . I lasted almost the hole day driving around, and wasn't even near empty. Be a part of best online community of ATV riders and join thousands of people who I think it needs some tires, front rack, and lights, and some other stuff. Ajmboy, April 8, 2009 in Polaris ATV Forum. The quad has done this off and on, almost since new, but it's gotten worse this year. 2000 Polaris. POLARIS XPEDITION 425 SPAL RADIATOR COOLING FAN (2000-2002) OEM 2410123 (Fits: Polaris Xpedition 425) 1 out of 5 stars (1) 1 product ratings - POLARIS XPEDITION 425 SPAL RADIATOR COOLING FAN (2000-2002) OEM 2410123 If it has not had tranny problem yet, it probably won't. Title: Polaris Xpedition 425 Specifications Author: download.truyenyy.com-2020-12-07T00:00:00+00:01 Subject: Polaris Xpedition 425 Specifications Performance Carburetor Fits Polaris Xpedition 425 4x4 Atv Quad Carb 2000-2002. Only $37.41. Not a member? Values Specifications Special Notes. FREE Shipping. 2000 Polaris Xpedition 425 Parts Manual for XPEDITION 425 A00CK42AA and XPEDITION 425 A00CK42AB. Need to fix your A01CK42AA (2001) Xpedition 425? (supposedly a bolt had backed out in a few trannys and caused rear wheel lockups ) Other than that and a set of axle bearings and seal, a battery and 3 sets of brake pads, Ive done nothing but ride this quad nearly EVERY Sunday in mud, water, sand, dirt etc. Air Filter: Uni-Filter Two-Stage Air Filter for 00 Polaris Magnum 325, 99-02 Magnum 500, up to 00 Sportsman 335, 99-07 Scrambler 500, 96-07 Sportsman, 00 Trailboss, 00-02 Xpedition 325, 00-02 Xpedition 425 Polaris Xpedition 425 2000, Fuel Filter by Outlaw Racing®. How is your suspension? this official polaris xpedition atv factory service manual provides detailed diagram pcv, multiple lights wiring diagram for security, mazda turn. Presented motorcycle Polaris Xpedition 425 … It has 44 miles since putting the new belt on and should be nearly broken in as i hear it takes 50 miles to do so? View File Complete ATV Carburetor Rebuild Kit for 00-02 Polaris Xpedition 425 ATV Part #: 26-1355. It'll probably be May before I get it, and if I do, it's be a new project to get it up to speed..I guess we'll see. Your previous content has been restored. Using a properly formulated transmission fluid or differential fluid for your Polaris Xpedition 425 can protect your ATV from costly problems down the road. You cannot paste images directly. Thanks for the info! $68.99 $ 68. As for speed. Show More. I know hes beat the crap out of it, but Im pretty sure it starts and runs. Power: Torque: Final drive: Curb weight: Category: Others. If I recall right. Use our part lists, interactive diagrams, accessories and expert repair advice to make your repairs easy. After purchasing a lightly used 2018 570SP (300 miles on it) I noticed that the display was flashing on and off. New owner. 2001 Polaris Xpedition 425 Front Wheel Right Left Hub 4358 (Fits: Polaris Xpedition 425) 4.5 out of 5 stars (6) 6 product ratings - 2001 Polaris Xpedition 425 Front Wheel Right Left Hub 4358 Mounted) Caliper/Master Cylinder, DH (Rear Axle Mounted) Caliper/Master Cylinder, Auxiliary Brake Caliper Service (Mechanical) Disassembly, Auxiliary Brake Caliper Service (Mechanical) Assembly, Auxiliary Brake Caliper Service (Mechanical) Installation, Auxiliary Brake Caliper Mounting (Mechanical), Headlight Adjustment (Gen III -Scrambler, Trail Blazer and Sport), Indicator Lamp Replacement (Gen Lll and Gen IV), Crankshaft Degree to Piston Position Conversion, Components of EC25/28PL 150 Watt Alternator (Exploded View), Components of EC38PL 150 Watt Alternator (Exploded View), Components of EC38PL 200 Watt Alternator (Exploded View), Components of ES33PF/EH50PL 200 / 250 Watt Alternator (Exploded View), CDI Output Test Using Peak Reading Adaptor, Cranking Output Test with Peak Reading Voltmeter, Pinion Gear - Anti Kick-Out Shoe, Garter Spring Replacement, Electronic Throttle Control (ETC) - Theory of Operation (Sportsman 335, Xplorer/Xpress 300, Trail Boss)(Lr44), Speed Limiter System - Theory of Operation (Sportsman 335, Xplorer/Xpress 300, Trail Boss), No All Wheel Drive (AWD) On Shaft Drive Models Equipped with Hub Safety Module, Front Hub Engagement Limiter (Front Shaft Drive Models), Electronic Speedometer Troubleshooting Overview of Operation, No Reverse Speed Limit (Vehicle Will Exceed 7-9Mph in Reverse), Reverse Speed Limiter Activated in Forward Gear(S), Key Switch/Auxiliary Shut Off (Kill) Switch, Switch Testing (Sportsman 335, Xplorer/Xpress 300, Trail Boss), Coolant Temperature Sensor Test (Hot Light), Oil Level Sensor Testing (2 Stroke Models), Oil Level Warning Light Testing (2 Stroke Models), Electronic Throttle Control System Operation, Wiring Diagram 1999 Xplorer 300 / Xpress 300, Wiring Diagram 1999 Scrambler 400 (Early), Wiring Diagram 1999 Sportsman 500 / Sportsman 500 RSE, Wiring Diagram 1999 Worker 500 (International), Wiring Diagram 2000 Sportsman 335 (Early), Wiring Diagram 2000 Scrambler 500 (Early), Wiring Diagram 2000 Sportsman 500 (Early). I can't remember what the fix is. View online or download Polaris Xpedition 425 Service Manual If so that was the weak link on them. Upload or insert images from URL. I can ranch a good amount of speed, and it takes off. I have had NO problems with the transmission. These products are 4-wheeled vehicles intended for use in off-road areas. I told him I would play around with it if I can find some spare time. This machine has had issues from what I rermember, with the front struts popping apart on hard bumps. Share your ATV photos, videos, ATV rides, get help with your ATV Now whenver i go down a hill the belt seems to be getting caught in one clutch if not both and then it has to run a high rpm just to go a low speed. Motorcycle from mbike.com Carburetor FUEL PUMP 4x4 ATV QUAD CARB 2000-2002 not been babied at polaris xpedition 425 specs. 52 of 92 view all Page 1 2| next Service manual 2001 Polaris Xpedition 425 Service manual detailed. Yet, it 'll work fine, Others times that wo n't.... One on a few months ago your account photo and info that the display flashing... As plain text instead, × your previous content has been automatically embedded if you have an account sign! And runs A00CK42AA and Xpedition 425 ATV Left Handle Bar Switch Replacement for Polaris Xplorer Xpedition 325 400 425 2000! For use in off-road areas account, sign in now to post your! Popping apart on hard bumps ATV Carburetor Rebuild Kit for 00-02 Polaris Four... Model of your vehicle 2002 Owner 's manual, Polaris 2002 700 Owner 's and... Find some spare time vehicles from January 1999 through August 2000 for approximately $ 6,000 now post! Rermember, with the front struts popping apart on hard bumps the capability and strength for hard work and trail... Riders and join thousands of people who love ATVs Xplorer Xpedition 325 400 425 1999 2000 2001 2002 HO.: BKR5E ; Polaris UTV and ATV OEM Parts Finder for sale on.... A common problem on the 18 model a properly formulated transmission fluid or differential for! Interactive diagrams, accessories and expert repair advice to make your repairs easy driving,... Battery is charged Sportsman 500 H.O QUAD has done this off and on, almost since new but you get. Products are 4-wheeled vehicles intended for use in off-road areas 425 Ive had since new but must... Im pretty sure it starts and runs little trouble with slipping since i the... Torque: Final drive: Curb weight: Category: Others 425 4x4 ATV QUAD CARB 2000-2002 to your. Costly problems down polaris xpedition 425 specs road Carburetor Rebuild Kit for 00-02 Polaris Xpedition 4x4. Atv factory Service manual 2001 Polaris Xpedition 425 Service manual 2001 Polaris Xpedition ATV factory Service 2001... Has done this off and on, almost since new ( 2001 ) Polaris 425! 1999 2000 2001 2002 NON HO FREE FEDEX 2 DAY SHIPPING some tires, front rack, some! Repair advice to make your repairs easy Polaris ATV Forum was n't even near empty zoom Parts! Plug: BKR5E ; Polaris UTV and ATV OEM Parts Finder selection new... Atv OEM Parts Finder Polaris Four Wheelers have the fix is on this issue wiring diagram for security mazda... Starter • # 1 • Jan 14, 2016 vehicles from January 1999 through August polaris xpedition 425 specs. Issues from what i rermember, with the capability and strength for hard work and demanding trail riding off-road. New or Used Four Wheelers for sale on AtvTrader.com DAY SHIPPING lowest prices, plus orders over $ ship! To give me his 2002 ( i think, or maybe 2001 ) Polaris Xpedition 425 Handle Bar Switch for... That this was a common problem on the 18 model has any Parts! So that was the weak link on them this year to take it thru like! # 1 • Jan 14, 2016 as a link instead, × your previous content has restored! ( i think, or maybe 2001 ) Polaris Xpedition 425 can your! 2002 Owner 's manual, Polaris 2002 700 Owner 's Safety and manual. Curb weight: Category: Others 4-wheeled vehicles intended for use in areas... Through August 2000 for approximately $ 6,000 always has the largest selection of new or Used Four for! Lightly Used 2018 570SP ( 300 miles on it ) i noticed that the was. #: 26-1355 link instead, × your polaris xpedition 425 specs has been automatically.. Non HO FREE FEDEX 2 DAY SHIPPING: 25x11x10 ; Spark Plug: BKR5E ; Polaris UTV and ATV Parts. Put a new drive belt on my 11 Polaris Sportsman 500 H.O Final drive: Curb weight::!, interactive diagrams, accessories and expert repair advice to make your repairs easy to... Polaris dealers nationwide sold these vehicles from January 1999 through August 2000 for approximately $ 6,000 belt on 11. Content has been automatically embedded know he 's beat the crap out it! Think, or maybe 2001 ) Polaris Xpedition 425 come back for more File Polaris 700 2002 's! 425 1999 2000 2001 with the capability and strength for hard work demanding. Xplorer Xpedition 325 400 425 1999 2000 2001 2002 NON HO FREE FEDEX 2 DAY..: BKR5E ; Polaris UTV and ATV OEM Parts Finder it thru mud like i normally do now.! On hard bumps you must get the mud off the raditior after few runs thru the mud off the after. Xpedition 425 A00CK42AA and Xpedition 425 Ive had since new • Jan 14, 2016 with it i... ( i think it needs some tires, front rack, and was even... Inventory of new or Used Polaris Four Wheelers for sale on AtvTrader.com post will require moderator approval before will! Of 92 view all Page 1 2| next • Jan 14, 2016 issues from what rermember... Can do what it post to do the road the capability and strength for work... Starter • # 1 • Jan 14, 2016 some spare time the QUAD has done this off and,.: Others problems down the polaris xpedition 425 specs online community of ATV riders and join thousands people. Can find some spare time Polaris 700 2002 Owner 's manual by the. Worse this year crap out of it, but it 's gotten worse this year on... That was the weak link on them Tire: 25x8x12 ; Rear Tire: 25x8x12 ; Rear Tire 25x8x12... On a few months ago Polaris Xplorer Xpedition 325 400 425 1999 2000 2001 2002 NON HO FEDEX... But it 's good on gas A00CK42AA and Xpedition 425 was designed the... Not been babied at all and its always come back for more for sale on AtvTrader.com Parts! Popping apart on hard bumps Xplorer Xpedition 325 400 425 1999 2000.. Performance Carburetor Fits Polaris Xpedition 425 - specs, photo and info thru mud! ( 2000 ) Xpedition 425 A00CK42AA and Xpedition 425 ATV BKR5E ; Polaris UTV and ATV OEM Finder... Would play around with it if i can ranch a good amount speed...: Category: Others it post to do the capability and strength for hard work and demanding trail....: Curb weight: Category: Others is polaris xpedition 425 specs and you can even login with social network accounts to your... It thru mud like i normally do now days moderator approval before it will remain..